Its still veeeery early in the project, but here's what I've got so far (though none of this is set in stone):
-Price will be $35 for a set (and that includes shipping) regardless of where you live, its a flat rate this time! Everything will be done through envelopes most likely.
-The bigger badges will be scaled down to 1.25 inches rather than 1.5 inches (bigger being more circular)
-If you missed out on the Kanto badges, its still not too late! I've got around 25 sets left, though I'm asking $50 plus shipping for them if you're interested!
I've also set up a twitter page for updates, if you want to follow that! (http://twitter.com/#!/pkmnbadges)
Sorry for the lack of substance to this post, I'll be making another one once the designs get in! (my artist is taking exams this week)